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QUALITY SYSTEM

The activities of Elite Pharma Innovations (EPI) is defined through its Quality Manual and applicable Standard Operating Procedures (SOPs).

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The following framework outlines the principal quality procedures and operating instructions governing Design, Procurement, Construction, Installation, Testing, Commissioning, and Project Management activities, including turnkey pharmaceutical projects.

TURNKEY PHARMA PLANT DEVELOPMENT PROCESS

Good Manufacturing Practices (cGMP) require systematic attention to risk assessment, qualification, verification, and validation throughout the development and implementation of pharmaceutical facilities.

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At Elite Pharma Innovations, the project validation strategy is established through a Validation Master Plan (VMP). The VMP defines the overall validation approach and ensures that critical equipment, systems, processes, and activities that may impact product quality, safety, integrity, or performance are appropriately qualified and validated.

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Significant changes to facilities, equipment, utilities, or processes are assessed through a structured risk-based approach to determine the appropriate scope and extent of qualification and validation.

EPI STANDARD TURNKEY PROJECT STEPS

  1. Basic Engineering

  2. Detailed Engineering

  3. Design Qualification (DQ)

  4. Raw Water Inlet & Pretreatment System

  5. Pharmaceutical Water Systems — Softened, Purified & Distilled Water

  6. Pharmaceutical Processing & Solution Preparation Systems

  7. Forming, Filling, Inspection & Packaging Lines

  8. Cleanroom Design & Installation

  9. Epoxy Flooring & Surface Finishing

  10. HVAC & Air Treatment Systems

  11. Autoclave Systems

  12. Pure Steam Generation & Distribution

  13. Microbiological & Chemical Laboratories

  14. Site Master Plan

  15. Validation Master Plan (VMP)

  16. Installation & Site Execution

  17. Operator & Technical Training

  18. Start-Up & Operational Readiness

  19. Technical Files & Project Documentation

  20. Installation Qualification (IQ) & Operational Qualification (OQ)

  21. Performance Qualification (PQ) Protocols

  22. On-Site Validation

  23. Standard Operating Procedures (SOPs)

  24. Initial Know-How Transfer

  25. GMP Pre-Audit Support

  26. Spare Parts & Maintenance Support

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FROM ENGINEERING TO VALIDATION

Elite Pharma Innovations integrates engineering, utilities, cleanrooms, HVAC, process systems, equipment, qualification, validation, documentation, and technical support into a coordinated turnkey project approach helping clients move from concept and design to a validated, production-ready pharmaceutical facility.

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DESIGN & ENGINEERING

Concept Design • 3D Visualization • CAD • GFC Drawings • Engineering

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CLEANROOMS

Cleanroom Design • Panels • Doors • Flooring • Airflow & Pressure Control

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CLEANROOM EQUIPMENT

LAF • Pass Box • Dispensing Booths • Sampling Booths • Dynamic Pass Boxes

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HVAC / AHU

AHUs • HVAC Systems • Ducting • Air Balancing • Cleanroom HVAC

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PHARMACEUTICAL WATER SYSTEMS

Purified Water • WFI • RO • Storage & Distribution Loops • Water Treatment

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PROCESS MACHINES

Granulators • FBD • Tablet Presses • Coaters • Process Skids & Equipment

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CARTONING MACHINES

Automated Cartoning & Secondary Packaging

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BOTTLE FILLING & PACKAGING

Bottle Filling • Capping • Washing • Inspection • Integrated Packaging Lines

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ALU-ALU / ALU-PVC PACKING

Blister Packing • Alu-Alu • Alu-PVC • Feeding • Sealing & Inspection

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STERILE FILLING & OEB ISOLATORS

Sterile Vial & Ampoule Filling with Containment Isolators & Robotic Integration

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VALIDATION LAB SETUP

Laboratory Planning • HVAC • Utilities • Equipment Integration • Qualification Support

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MAINTENANCE & SUPPORT

Preventive Maintenance • Breakdown Support • Spare Parts • Upgrades • Technical Service

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